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Lesson #66: How To Deburr The Bottom of a Hole On a Pipe or Tube

by Phil Kerner | Mar 10, 2013 | Members Only: The Tool Room, Shortcuts and Time Savers

Deburring holes is easy, when all you have to do is chuck up a countersink in your hand drill and push it into the hole. But what about when you have a piece of square tubing or a pipe? You can't reach it with a countersink, and you don't have a file long enough to...

Lesson #65: How To Drive Dowel Pins in Straight. Every Time.

by Phil Kerner | Mar 5, 2013 | Members Only: The Tool Room, Shortcuts and Time Savers

Believe it or not, you can actually have trouble trying to hang on to a dowel pin while at the same time trying to not smash your fingers with a hammer. Here's a very easy solution to driving in dowel pins in straight every single time, and not have to worry about...

Lesson #54: How To Get 2 Vises Lined Up in Just a Few Seconds

by Phil Kerner | Feb 15, 2013 | Members Only: The Tool Room, Shortcuts and Time Savers, The Basics - Milling, The Basics - Workholding

Occasionally, I have to work on parts that are just way to long to hod in one Kurt vise. While I try to avoid setting up two vises as much as possible by using jacks under long parts that hang way out on both ends, sometimes there's no getting around it. Here's a tip...

Lesson #48: A Neat Trick For Making Your Parallels Behave

by Phil Kerner | Feb 1, 2013 | Members Only: The Tool Room, Milling, Set-Ups, Shortcuts and Time Savers

The place I work at supplies these very cool - and expensive - parallels and vise jaws that lock together, so that your parallels stay in place when you're loading and unloading parts. In a future post, I'll explain what they are and how they work. Occasionally,...

Lesson #43: The “C” Washer – A Great Time-Saver

by Phil Kerner | Jan 1, 2013 | Members Only: The Tool Room, Shortcuts and Time Savers

Here's a little trick I use several times a week and especially when I have more than one part to machine. Removing clamps and replacing them on each part is time consuming...here's how to cut your set-up time down by 70%:

Lesson #28: Another Use For Your Hand Drill: Cylindrical Grinder!

by Phil Kerner | Sep 30, 2012 | Members Only: The Tool Room, Shortcuts and Time Savers

Over the years, I’ve created a lot little time-savers that I must admit can leave some people shaking their heads. Since I pride myself in being fast, I will do anything I can to avoid wasting time if I think I can get away with it.

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