TheToolAndDieGuy.com

  • HOME
  • MEMBER’S LOGIN
  • FAMILY LEGACY PROJECT
  • BIO
    • CONTACT
  • PHOTO GALLERY
    • KTD I Gallery
    • KTD II Gallery
  • THE JOURNEYMAN
  • THE ART OF MECHANICAL DRAFTING
  • THE TOOL CRIB

Lesson #319: Scrap Sizes For End Mills

by Phil Kerner | Mar 17, 2017 | DRAWINGS / REFERENCE MATERIAL, Members Only: The Tool Room, Real Manufacturing Experiences

IF you sharpen your own end mills, then you're in luck today. Here's my chart from Anson Tools & Gages cutter grinding department from 1980...listing all of the common end mill sizes and when they've reached the end of their effective use. View or download the PDF...

Lesson #317: The Eight Deadly Wastes of Manufacturing

by Phil Kerner | Mar 17, 2017 | DRAWINGS / REFERENCE MATERIAL, Members Only: The Tool Room

As most of you know, I work at a ISO 9002 Certified manufacturing facility. I have to give a lot of credit to the owners, who spend a ton of money keeping up with internal and external audits to keep their certification. One of the elements that we work on is...

Lesson #312: Build This Simple CAT-40 Tool-Length Measuring Stand

by Phil Kerner | Jan 27, 2016 | DRAWINGS / REFERENCE MATERIAL, Members Only: The Tool Room

Several years ago, our plant dropped over $40,000 on a tool-presetter, mainly due to the fact that with over 100 folks running machines at various skill levels it made sense to standardize. Of course, this machine also measures run out and can work with both CAT 40...
Lesson #311: Build This 5-Inch Sine Bar

Lesson #311: Build This 5-Inch Sine Bar

by Phil Kerner | Jan 20, 2016 | DRAWINGS / REFERENCE MATERIAL, Members Only: The Tool Room

Here's another great project for your collection and belongs in every machinist's tool box: the sine bar. The challenge on this project is to hold the 5.000" dimension between the steps, and to grind the two "rolls" after heat treating them. Obviously they need to be...

Lesson #310: Build These 1-2-3 Blocks

by Phil Kerner | Jan 20, 2016 | DRAWINGS / REFERENCE MATERIAL, Members Only: The Tool Room

Besides parallels, one of the first things we used to build as apprentices were 1-2-3 blocks. They are a great way to learn how to get a matched set of blocks perfectly sized and perfectly square after heat treating. Depending on your skill level - and if you want...

Lesson #307: Build This V-Block, Round 2

by Phil Kerner | Jan 8, 2016 | DRAWINGS / REFERENCE MATERIAL, Members Only: The Tool Room

This is it for now...my last drawing from the archives. This style used to be popular for grinding pins in mold and die shops and includes a round cut-out for the head of most pins to be accomodated for while grinding. The drawing includes several different clamps...
« Older Entries

Categories

  • ARTICLES
  • Autocad
  • Benchwork
  • Bridgeport Lessons
  • Calibration Course
  • Cutter Grinding and Sharpening
  • Deckel Cutter Grinding Course
  • DRAWINGS / REFERENCE MATERIAL
  • Fixture Building
  • Fixtures
  • Free Charts / Tables
  • Free Stuff
  • Inspection
  • Legacy
  • Life Lessons
  • Members Only: The Tool Room
  • Milling
  • Miscellaneous
  • Miscellaneous
  • Moldmaking 101
  • Molds and Dies
  • My Mailbag
  • My Tools
  • PODCASTS
  • RANTS!
  • Real Manufacturing Experiences
  • Set-Ups
  • Shop Math
  • Shop Stories
  • Shortcuts and Time Savers
  • Surface Grinding
  • The Apprentice
  • The Art of EDM
  • The Basics – CNC Machining
  • The Basics – Drilling
  • The Basics – Measuring, Locating, and Checking Your Work
  • The Basics – Milling
  • The Basics – Workholding
  • Tool and Die Making History
  • Training Curriculum

Products

  • The Toolmaker's Box, 252 Piece Jigsaw Puzzle The Toolmaker's Box, 252 Piece Jigsaw Puzzle $29.95
  • The Toolmaker's Box, 520 Piece Jigsaw Puzzle The Toolmaker's Box, 520 Piece Jigsaw Puzzle $49.95
  • Kerner Tool & Die Company Shop Cap Kerner Tool & Die Company Shop Cap $32.95
  • Vintage Kerner Tool & Die Matchbook Mug, 11 oz Vintage Kerner Tool & Die Matchbook Mug, 11 oz $17.95
  • Machinist's Decimal Equivalents Mug, 11 oz Machinist's Decimal Equivalents Mug, 11 oz $17.95
  • HOME
  • MEMBER’S LOGIN
  • FAMILY LEGACY PROJECT
  • BIO
    • CONTACT
  • PHOTO GALLERY
    • KTD I Gallery
    • KTD II Gallery
  • THE JOURNEYMAN
  • THE ART OF MECHANICAL DRAFTING
  • THE TOOL CRIB
© 2011 - 2026 HPK PRODUCTIONS