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Lesson #110: A Creative Solution For Machining Plastic Parts

by Phil Kerner | Jun 30, 2013 | Members Only: The Tool Room, Milling, Set-Ups, Shortcuts and Time Savers

It's kind of hard to believe that for 30 years, I never had to deal with machining any plastic. Now, I do it almost once a week. Here's one of my "tried and tested" methods.

Lesson #109: Yet Another Way To Hold Onto Your Work When Milling

by Phil Kerner | Jun 30, 2013 | Members Only: The Tool Room, Milling, Set-Ups

It seems like almost every week I get a weird part to machine, and the first thing that    usually comes to mind is, "How am I going to hang onto this thing?" It's good for me to have to "stretch" myself a bit, and it's even better for you because you get to learn it...

Lesson #107: Dealing With Drill Pressure

by Phil Kerner | Jun 17, 2013 | Members Only: The Tool Room, Milling, Set-Ups

While sometimes it may seem obvious, I've been surprised a few times in my career by how much down-pressure a simple drill can exert on a work piece, to the point of actually tipping the part in a vise. Here's my thoughts and solutions:

Lesson #103: What’s a “Hard Gauge?”

by Phil Kerner | May 7, 2013 | Inspection, Members Only: The Tool Room, Set-Ups

As I split my time between toolmaking and short production runs these days, I have to say that I've learned a lot of new things over the past few years. Toolmakers build "one of a kind" stuff. That's my specialty, and what I was trained to do. On the other hand, it...

Lesson #102: A Very “Old School” Indicator Clamp PLUS How To Check To See If Your Face Mill Inserts Are The Same Height

by Phil Kerner | May 5, 2013 | Inspection, Members Only: The Tool Room, My Tools, Set-Ups

Here's a "twofer." I have had a few of these old Starrett clamps with me for most of my career. I don't use them often, but nothing takes the place of them when they're needed. Just another "one of those things" to add to your "wish-list" but I can tell you that I...

Lesson #97: Testing a Few Edge Finders For Accuracy

by Phil Kerner | Apr 28, 2013 | Members Only: The Tool Room, Milling, My Tools, Set-Ups

I got this very cool electronic edge-finder about a month ago, and decided that today was the day to see how it stacks up as far as accuracy goes...now I know, and you will, too.
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