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Lesson #117: Checking Your Work: Inspection Lesson

by Phil Kerner | Jul 14, 2013 | Inspection, Members Only: The Tool Room

Every single day, I'm forced with figuring out a way to hold a part in a way that holds it firmly in place while I'm checking it for flatness, parallelism, or even a ball dimension. Unlike my old "mold making" days where almost everything I worked with was flat and...

Lesson #103: What’s a “Hard Gauge?”

by Phil Kerner | May 7, 2013 | Inspection, Members Only: The Tool Room, Set-Ups

As I split my time between toolmaking and short production runs these days, I have to say that I've learned a lot of new things over the past few years. Toolmakers build "one of a kind" stuff. That's my specialty, and what I was trained to do. On the other hand, it...

Lesson #102: A Very “Old School” Indicator Clamp PLUS How To Check To See If Your Face Mill Inserts Are The Same Height

by Phil Kerner | May 5, 2013 | Inspection, Members Only: The Tool Room, My Tools, Set-Ups

Here's a "twofer." I have had a few of these old Starrett clamps with me for most of my career. I don't use them often, but nothing takes the place of them when they're needed. Just another "one of those things" to add to your "wish-list" but I can tell you that I...

Lesson #101: Another Way To Accurately Check The Depth of a Pocket

by Phil Kerner | May 5, 2013 | Inspection, Members Only: The Tool Room, Milling

I was building a small fixture the other day and I really needed to get the depth of a few round pockets as close as possible...depth mikes are one way, but here's the "absolute" way to check a pocket depth. Or, any depth of cut, for that matter.

Lesson #98: Checking a Pair of V-Blocks To See If They’re a Matched Set

by Phil Kerner | Apr 28, 2013 | Inspection, Members Only: The Tool Room, My Tools, Shortcuts and Time Savers

The other day, I needed to dig out my collection of v-blocks and find a matched set, at least as far as the height goes. Here's a quick video on how I put together a matched set.

Lesson #94: Using Hi-Spot Blue

by Phil Kerner | Apr 21, 2013 | Inspection, Members Only: The Tool Room

What is this stuff? In the right hands, it's an invaluable tool for checking your work. In the wrong hands, it can get your lights punched out.
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